7 Steps to Selecting Industrial Burners in India

Choosing the imprecise burner can be a costly mistake. Follow these steps to ensure a well fit for your heat processing application.

With so many variations in applications and increasing complexity of processes, it can be a challenge to select the appropriate Industrial Burners in India for a heat processing application. Choosing careful burners, however, can prevent downtime and help your company save money.

It takes practice to select the appropriate Industrial Burners in India for a particular application, and quite a few variables must be considered to ensure proper burner operation. Some are simple, but some take more input.

Key Points to Help You Selecting Industrial Burners in India

1. Calculate Capacity

Also known as Gas burner rating, the capacity of a burner is defined as the range between the minimum and maximum BTUs that can be released from a burner with a steady flame and allowable combustion. In other words, the burner has a minimum and maximum firing range.

When selecting an Industrial Burners in India, make sure that any model you consider has sufficient capacity for the specific process. Too little capacity can lead to a small workload and prevent the combustion system from reaching the required temperature. This can lead to a decline in production, which directly impacts the financials of a company. Too much capacity and can mean overkill for an application, which means that you are paying for a burner that is not yet using it up to the capacity level for which it was designed.

Understanding capacity necessity and ensuring burners can meet them will help prevent issues with production.

2. Take Turndown into Account

Like the capacity of the burner, it is predominant to understand what turndown performance is required for a particular process. Burner turndown is the ratio of minimum capacity to maximum capacity. For instance, presume you have a burner with a maximum capacity of 5 million BTU / hr and a minimum capacity of 100,000 BTU / hr. This would indicate that your turndown ratio is 50: 1.

Turndown is an indicator that is the ability of a burner to handle different load sizes. The turndown for the burner must be equal to or larger than the turndown required for a distinct application. Although the tread down required for most applications is not large, it is an important point when selecting a Gas Burner. Not having enough turndown can cause problems and process damage.

3. Meet the Temperature Requirements

The third area of ​​consideration during burner selection is the process temperature. It is important that the selected Gas Burner has a temperature performance to meet the application requirements. At higher levels, burners are divided into two categories: high temperature and low temperature. Low temperature burners mainly operate below 1000 ° F (538 ° C).

4. Ponder Process Details

Beyond temperature and self-burners it is also predominant to understand the details of the process and what the specific requirements are. For example, if the situation confirmed the indirect fire method, an easy way to achieve this is to fire a tube. Tube firing is not possible with every burner which is why it is predominant to know the process details. They can be an important factor in burner choice.

5. Figure Out Flame Geometry

When selecting a Gas Burner, ensure that the burner has the proper flame geometry to fit a specific chamber. For example, a flame may cause a flame to set for too long. The burner manual can help you provoke the proper geometry.

In addition, when firing in a chamber, it is important to know about backspace and cross velocity. Backpressures can affect overall burner operation. Too much backpressure can stop the gas or air flow in a burner. Cross velocity causes issues with light and flame stability, but this can be prevented by using a secondary sleeve.

6. Master Mounting

The most obvious but often overlooked are areas of proper burner operation and maintenance. Two variants include wall-mount and duct burner.

Wall-mounted burners are easy to use, allowing easy maintenance. However, wall mounted burners are affected by cross velocity.

N-duct burners are attached to the duct, meaning they are more difficult to access. However, they are greater suited to handle cross-velocity issues associated with wall-mounted burners.

The specific application will help determine the required type of mounting.

7. Investigate Ignition

Ignition is another point of thought that seems obvious, but is often overlooked. Burners can be lit with a pilot or direct spark. Some burners allow for both methods, but like many other examples, the application itself will decide which method is best.

In conclusion, several special considerations should be taken into consideration when selecting a Industrial Burners in India. In addition to burner characteristics, other factors affecting the selection of burners apply to national and international codes and standards, available fuel types, emission requirements, and area ratings (eg, hazardous duty). Some ideas are clearly listed in the product instructions. Others may not be so obvious or may be in greater depth.

Similarly, processes can be complex, especially if several special conditions apply. Do not hesitate to consult with a burner specialist to ensure that the correct decision is made.